What’s Involved in an FJ60 Restoration?

August 3, 2025

An FJ60 restoration involves bringing the classic Toyota Land Cruiser FJ60 back to its original condition or enhancing it with modern upgrades. Even if the goal is a factory-accurate rebuild or a custom overland build, the process requires careful planning, skilled labor, and attention to detail.

Initial Assessment

Condition Inspection – Evaluate the body, frame, drivetrain, and interior for wear or damage.
Rust & Corrosion Check – Identify problem areas, especially in the undercarriage and wheel wells.
Parts Inventory – Determine which components can be restored and which need replacement.

Mechanical Overhaul

Engine Rebuild or Swap – Refresh the original 2F engine or upgrade to a more powerful, efficient option.
Transmission & Driveline Service – Restore or replace the gearbox, transfer case, and differentials.
Suspension & Brakes – Install new bushings, shocks, and brake components for safety and performance.

Body & Paint Work

Rust Repair – Cut out and replace damaged panels to restore structural integrity.
Body Alignment – Ensure panels fit correctly before painting.
Professional Paint Job – Apply factory colors or custom finishes with durable coatings.

Interior Restoration

Seat & Upholstery Work – Repair or replace materials for comfort and appearance.
Dashboard & Controls – Restore gauges, switches, and climate control systems.
Modern Additions – Optional upgrades like sound systems, navigation, or insulation.

Final Detailing & Testing

Fine-Tuning – Adjust engine, suspension, and steering for smooth operation.
Road Testing – Confirm reliability and performance under real driving conditions.
Protective Coatings – Apply underbody sealants or ceramic coatings for longevity.

An FJ60 restoration can transform a worn classic into a dependable, beautiful vehicle ready for decades of use. With the right approach, it blends vintage charm with renewed performance and comfort.