What’s Involved in an FJ Cruiser Restoration?

While the Toyota FJ Cruiser is a modern classic, some examples now have high mileage or wear from years of off‑road use. Restoring an FJ Cruiser can involve returning it to factory‑fresh condition or upgrading it with modern features and off‑road capabilities. The scope depends on the vehicle’s condition and the owner’s goals.

Initial Assessment

A restoration begins with a detailed inspection to evaluate the engine, drivetrain, suspension, body, and interior. This helps determine if the project will be a stock restoration, a partial refresh, or a custom build.

Mechanical Work

• Engine Overhaul – Rebuilding or replacing the 4.0‑liter V6 if necessary, including new gaskets, seals, and timing components.
• Transmission and Drivetrain – Servicing or replacing worn transmissions, transfer cases, and differentials.
• Suspension and Steering – Replacing bushings, shocks, and other components for factory‑level ride or upgraded off‑road performance.
• Brake System – Refurbishing or upgrading discs, calipers, and lines.

Body and Paint

• Repairing rust spots, dents, and scratches.
• Sanding, priming, and repainting in the original color or a custom finish.
• Replacing damaged trim, emblems, and weather seals.

Interior Restoration

• Reupholstering or replacing seats, often in water‑resistant materials.
• Refurbishing the dashboard, console, and door panels.
• Installing upgraded infotainment, navigation, or sound systems.
• Adding modern conveniences like backup cameras or improved lighting.

Off‑Road & Performance Upgrades (Optional)

• Lift kits and upgraded suspension components.
• Larger all‑terrain or mud‑terrain tires.
• Skid plates, rock sliders, and roof racks.
• Winch‑equipped bumpers and auxiliary lighting.

Final Testing

After reassembly, the vehicle is road‑tested and, if applicable, trail‑tested to ensure everything functions correctly. Adjustments are made to fine‑tune performance, comfort, and safety.